For Sale: Offline Repacking and Repalletising System
An off-line re-packing and re-palletising system capable to pick upto 3 different flavours and re-palletise onto one pallet (1/4, 1/2 , Chep) in upto 3 different mix percentages.
In summary the equipment comprises robot de-palletisers, tray forming machines, robot palletisation and stretch wrappers with associated conveyors and is fully automated.
Repack Inventory
The repack line should have a minimum line output of 25 full pallets per hour on each format
Infeed and outfeed formats
Item Q.ty Machinery and equipment EUR
Robot Mod. CONDOR M‐410 4A 300KG
1.1 2 Pack depalletising head equipped with supporting table for one singlepack row
1.2 2 Single bottles depalletising head equipped with 4 gripping pliers for full bottles 650mm long
1.3 4 Gripping device for interlayer pads
1.4 2 Equipment for automatic head changeover: connection point on therobot
1.5 4 Equipment for automatic head changeover: connection point on the head
1.6 4 Base frame for deposit of additional robot head
1.7 3 Layer Centering and pusher system to perform shrinkpack depalletisation
1.8 1 N°02 Platforms with access stairs for manual removal of film
1.9 1 Hydraulic elevator for pallets
1.10 1 Safety barrier according to EN 50100 norms.
1.11 1 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.
1.12 1 Double anti‐collision barrier on pallet conveyor for fork lift truck
1.13 2 Powered 4‐chain conveyor for pallets, 3.000 mm long
1.14 6 Powered 4‐chain conveyor for pallets, 2.200/2.500 mm long
1.15 6 Powered 4‐chain conveyor for pallets, 1.100/1.500 mm long
1.16 1 Mobile pallet shuttle system 7000mm long complete with: n°1 pallet
conveyor L= 1.500mm; wheeled mobile cart; safety system with laserscanners;
n°2 steel guides; cable run.
1.17 4 90° Angle conveyor for pallets with galvanised and motorised rollers
cutting with chains. The rollers up and down movement is commanded
by a gearmotor through a cam.
1.18 3 Powered roller conveyor for pallets, 1.100/1.500 mm long, roller diam.89 mm, pitch 114 mm.
1.19 1 Belt conveyor for trays (14 mt long)
1.20 60 Electrical panel and electrical installation for the Robot and the
Accessories. Control panel and automation.
1.21 1 Air conditioning for the electrical cubicle of ACMI accessories
1.22 2 Air conditioning for the electrical cubicle of FANUC 4‐axis robot
1.23 2 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm
1.24 1 Induction loop
1.25 4 Pull wires along pallet conveyors outside the safety fences
1.26 55 Wire‐net protections
1.27 2 Ethernet card
1.28 8 Safety lock with coded key (Castell / Fortress)
1.29 1 Power meter
1.30 1 Air consumption meter
1.31 1 ROBOT PLC software listing with comments translated into English
1.32 1 Conformity with CCE specifications
1.33 1 Scanner to read pallet label
1.34 1 Pallet shape control
1.35 2 Stainless steel local isolator for motors of pallet conveyors outside the safety fences
Robot Mod. CONDOR M‐410 4A 160KG
2.1 1 Gripping head to handle empty pallets, interlayer pads, plastic trays
2.2 2 Safety barrier according to EN 50100 norms.
2.3 2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.
2.4 2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.
2.5 4 Powered 4‐chain conveyor for pallets, 2.200/2.500 mm long
2.6 3 Powered 4‐chain conveyor for pallets, 3.000 mm long
2.7 1 Powered 4‐chain conveyor for pallets, 1.100/1.500 mm long
2.8 7 Additional electrical installation for pallet conveyors
2.9 1 Air conditioning for the electrical cubicle of FANUC 4‐axis robot
2.10 1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm
2.11 2 Induction loop
2.12 3 Pull wires along pallet conveyors
2.13 23 Wire‐net protections
2.14 3 Stainless steel local isolator for motors of pallet conveyors outside the safety fences
2.15 3 Safety lock with coded key (Castell / Fortress)
2.16 1 Conformity with CCE specifications
Pack conveyors
3.1 1 Modular chain conveyors
3.2 1 Conveyors with LBP chain with little rollers
3.3 1 Reinforced operator platform in painted steel with 4 access stairs.
3.4 1 Teflon coated stainless steel side guides
3.5 1 Transfer between conveyors made with free rollers
3.6 1 Conveyors ends are closed with carters ‐ no opened design
3.7 1 SEW MOVIGEAR with decentralised DANFOSS frequency converters
Bottle conveyors
4.1 1 Modular chain
4.2 1 Dry lubrication system complete with central unit and pump,
4.3 1 Conveyors proposed include transfer plates ‐ exception to the conveyor std
4.4 1 Internal cleaning facility ‐ NOT AUTOMATIC
4.5 1 Conveyors ends are closed with carters ‐ no opened design
4.6 1 SEW MOVIGEAR with decentralised DANFOSS frequency converters
Electrical panel and electrical installation
5.1 1 Line project and software study with dedicated operator interface for layer pattern mixing settings
5.2 1Conformity with CCE specifications
5.3 1 Ethernet card
5.4 1 Power meter
5.5 1 Air consumption meter
5.6 1 Air conditioning for the electrical cubicle.
5.7 1 PLC software listing with comments translated into English
High speed tray packer TRAYMAX HS
7.1 1 Ethernet card
7.2 1 Power meter
7.3 1 Air consumption meter
7.4 1 Air conditioning for the electrical cubicle.
7.5 1 PLC software listing with comments translated into English
Palletising robot with 2‐module Twisterbox Mod. CONDOR P136 TWB 2M
8.1 3 Single twin speed infeed belt for Twisterbox ,2m long, for packs separation, counting and rotation.
8.2 6 Additional palletising programme.
8.3 4 Safety barrier according to EN 50100 norms.
8.4 1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm
8.5 1 Powered 5‐chain conveyor for pallets, 3.000 mm long
8.6 3 Powered 5‐chain conveyor for pallets, 2.200/2.500 mm long
8.7 20 Electrical panel and electrical installation for the Robot and the Accessories. Control panel and automation.
8.8 1 Air conditioning for the electrical cubicle.
8.9 1 Ethernet card
8.10 4 Safety lock with coded key (Castell / Fortress)
8.11 1 Air consumption meter
8.12 3 Induction loop
8.13 16 Wire‐net protections
8.14 5 Pull wires installed along pallet conveyors
8.15 1 Power meter
8.16 1 ROBOT PLC software listing with comments translated into English
8.17 8 Reinforced operator platform in painted steel with access stairs.
8.18 1 Conformity to CCE specifications
8.19 4 Stainless steel local isolator for motors of pallet conveyors outside the safety fences
8.20 1 Loading point for external pallets with fork lift protection
Robot Mod. CONDOR M‐410 4A 160KG
9.1 1 Gripping head frame
9.2 1 Gripping device for pallets
9.3 2 Gripping device for interlayer pads
9.4 2 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.
9.5 1 Single loading barrier mounted on the pallet conveyor for the correct positioning of the load by fork lift truck.
9.6 2 Double anti‐collision barrier on pallet conveyor for fork lift truck
9.7 1 Single anti‐collision barrier on pallet conveyor for fork lift truck
9.8 1 Powered 5‐chain conveyor for pallets, 3.000 mm long
9.9 4 Powered 5‐chain conveyor for pallets, 2.200/2.500 mm long
9.10 1 Powered 5‐chain conveyor for pallets, 1.100/1.500 mm long
9.11 6 Additional electrical installation for pallet conveyors
9.12 1 Air conditioning for the electrical cubicle of FANUC 4‐axis robot
9.13 1 Steel plate for robot basement. Thickness 50mm. Dimensions 2000x2000mm
9.14 1 Conformity with CCE specifications
9.15 1 Lift device on loading of 1/4 pallets without mother pallet
Pallet stretch‐wrapper with rotating ring Mod. VORTEX 1000
10.1 1 Mechanic top presser for holding the product on the pallet
10.2 1 Roping system
10.3 1 Pneumatic pallet lifting unit
10.4 1 Automatic film spool changeover with pre‐stretching device
10.5 1 Trolley for reel change
10.6 1 Supplement for half‐pallet handling
10.7 2 Powered 5‐chain conveyor for pallets, 3.000 mm long
10.8 2 Additional electrical installation for pallet conveyors
10.9 1 Air conditioning for the electrical cubicle.
10.10 5 Wire‐net protections
10.11 1 Ethernet card
10.12 2 Safety lock with coded key (Castell / Fortress)
10.13 1 Power meter
10.14 1 Air consumption meter
10.15 1 PLC software listing with comments translated into English
10.16 1 Conformity to CCE specifications
10.17 1 Greasing points grouped in zones ‐ no centralised lube in one point included
10.18 1 Wifi communication system included ‐ no Bluetooth
10.19 1 1/4 pallet capability
11.1 3 Safety barrier according to EN 50100 norms.
11.2 1 Mobile pallet shuttle system 7000mm long complete with: n°1 pallet
conveyor L= 1.500mm; wheeled mobile cart; safety system with laserscanners; n°2 steel guides; cable run.
11.3 2 Powered 5‐chain conveyor for pallets, 2.200/2.500 mm long
11.4 1 Powered 3‐chain conveyor for pallets, 2.200/2.500 mm long
11.5 5 Additional electrical installation for pallet conveyors
11.6 1 Double loading barrier mounted on the pallet conveyor for the correct positioning of the load fork lift truck.
11.7 1 Double anti‐collision barrier on pallet conveyor for fork lift truck
11.8 1 Air conditioning for the electrical cubicle.
11.9 5 Wire‐net protections
11.10 1 Ethernet card
11.11 1 Power meter
11.12 1 Air consumption meter
11.13 1 Conformity to CCE specifications
11.14 1 Centering device for full half‐pallets on roller conveyor at Twiner infeed
11.15 1 PLC software listing with comments translated into English
Robotised pallet stretch wrapper with rotating pallet Mod. ROCKET
12.1 3 Powered 3‐chain conveyor for pallets, 3.000 mm long
12.2 3 Additional electrical installation for pallet conveyors
12.3 1 Ethernet card
12.4 2 Safety lock with coded key (Castell / Fortress)
12.5 1 Power meter
12.6 1 Air consumption meter
12.7 1 PLC software listing with comments translated into English
12.8 1 Conformity to CCE specifications
12.9 1 Greasing points grouped in zones ‐ no centralised lube in one point included
12.10 1 Wifi communication system included ‐ no Bluetooth
12.11 1 Roping system
12.12 1 Trolley for reel change
12.13 1 Air conditioning for the electrical cubicle
12.14 1 Stainless steel local isolator for motors of pallet conveyors outside the safety fences
12.15 1 Pull wires installed along pallet conveyors
Supplement for shrinkpacks insertion into trays
13.1 1 01 additional Pick & place Robot Mod. CONDOR M 410 4A 300 kg equipped with side grippers to perform pick and place of large pet
bottle packs into 1/4 trays and tray centering system
13.2 1 Additional cost fro tray conveyors adaptation
13.3 1 Additional cost for empty 1/4 tray handling in Traymax
13.4 1 Services including Assembly shipment commissioning
Supplement for Chep pallet 1200x1000mm handling
14.1 1 Supplement for 1200×1000 pallet handling in Twisterbox
14.2 1 Supplement for wider layer conveyors
14.3 1 01 extra Bomb‐bay door capable of handling 1200x1000mm layer
14.4 1 Supplement for 1200×1000 pallet handling in pallet conveyors
14.5 1 Services including shipment Assembly commissioning






































































